The aluminum pipe is generally used in crafting endeavors & at homes. This soft metal is also quite touchy. For example, if you try to weld one, then there can be chances of burning a hole & melting it. Since aluminum pipes are very soft, cutting & welding them can be quite difficult. Moreover, the wrong cutting approach may cause aluminum or shards to fly around. This may get into your eyes & skin & cause pain. At the place of cut, you can crimp the pipe very easily. With some research & understanding, you can get to know how to cut the aluminum pipe the correct way.

Straight Aluminum Turbo Intercooler Pipe Tube Length 600mm OD:63.5mm/2.5″

3 cutting tips to follow

  • Appropriate cutting tool: It is important to use the right tool for undertaking any work including cutting aluminum pipes. Several tools can be used to cut the pipe, including a pipe cutter, circular saw or a hacksaw. When compared to other metals, the aluminum pipe is somewhat weaker. Hence, you can use a hacksaw to cut it. You can also use a circular saw as there are customized saw blades available. Pipe cutter helps to cut pipes only. The pipe should be placed in the reservoir after which, the cutter is to be turned on. It cuts the pipe around its diameter, thus avoiding the formation of shards & bending.
  • Slow down: At times, cutting aluminum pipes can be a trial & error method. It is possible to undertake tasks without any accidents. But you need to ensure not creating any crimp or bends while cutting it since aluminum is pliable, it is quite common. To prevent such occurrence, slow down on reaching the end part of the cut. This helps reduce pressure on the pipe, thus avoiding bending. You need to follow this tip while cutting with a hacksaw.
  • Lubrication: The pipe needs to be lubricated properly, irrespective of the cutting tool you plan to use. It is also essential to avoid metal damage. You generate friction as you cut since it generates heat, which may result in breaking of the blade. You can come across lubrication products that are meant for cutting tools. To save money, you can also use wax to lubricate the pipe. Another option available is wet cutting. A wet saw having an attached metal cutting blade or a hose can help the blade & pipe stay cool.

The above three cutting tips can be used to cut aluminum pipes safely.

Straight Aluminum Turbo Intercooler Pipe Tube Length 600mm OD:63.5mm/2.5″